PS plastic disposable tableware production line (semi-forming model)
Disposable tableware production machines are generally in two types and production models:
A. The first and almost old type of disposable tableware production line with PS semi-forming system
B- The second type of disposable tableware production line with PP thermoforming system
Disposable tableware production line with PS semi-forming system
This model of container production line includes only one main machine and the raw materials in this machine are melted and converted into sheets and rolls and then converted into disposable containers.
This model of the machine has the ability to produce containers only from polystyrene (PS) and raw materials (glass or white but brittle containers)
The whole production line of semi-forming disposable tableware, which was seen in the photo above, includes only the main unit, which consists of an extruder, a half-forming press, a container basket, and a mill unit, which are placed directly and behind each other.
The semi-forming container machine has the ability to produce all disposable containers only from PS polystyrene raw materials.
All white and almost softer dishes such as yogurt dishes, ice cream, dishes, plates that are white or whitish in color are produced with raw materials of polystyrene or pack
And all clear glassware, which is almost hard and brittle and breaks if crumpled, is made of crystalline polystyrene raw materials.
(The new tea cup container, which is transparent but unbreakable and soft, is not made of this material and is made of PP polypropylene)
dimensions of the device :
The whole device is about 10 meters long, 1.5 meters wide and 2.5 meters high in the highest part of the device
Electricity required:
To set up this device is about 50 amps. According to the length and width of the machine, the hall required for the production of dishes with this machine should be at least 13 meters long and 6 meters wide.
Number of human labor:
Depending on the type of mold and the mold quetta, the number of employees in this machine is different. The number of mold quetas is 3 and in each multiplication 3 food containers are produced, only one person is needed to collect the packaging.
In addition to the above manpower, which is for packing containers, for each machine, one person is required to be responsible for supplying raw materials and grinding waste sheets.
Also, an experienced and specialized operator is needed for the whole production unit, whatever the number of machines is, one operator is enough to manage all production machines.
List of peripherals required for the semi-forming machine:
For each start-up of a semi-forming machine, a compressor with a capacity and volume of 2500 liters (2.5 cubic meters) with a pressure of 7 times is required for each machine.
Also, for grinding and crushing the produced waste sheets, as well as some defective containers, a plastic milling machine with a 70-80 cm sheet opening is required.
To cool the water of the device mold and other desired points, due to the fact that the heat generated in this device for the water leaving the device was not high.
Therefore, you can use a small cooling tower or just a normal pond and pool
Photo and sample of production containers with semi-forming system container production machine:
Circulation of container production in semi-forming disposable container production machine PS
Production volume of 1 kg yogurt container is about 2000 to 3000 dishes per hour
Production volume of 200 cc cups of tea is about 10,000 to 12,000 cups per hour
Production volume of 300 or 400 cc juice glasses is about 5000 to 6000 pieces per hour
Economic justification and market for selling manufactured containers with semi-forming system containers
Due to the low power consumption of this type of device compared to others, and the low price of the device and the required hall is smaller, this device has production with economic justification.
This type of machine entered the market in Iran about 15 years ago after vacuum machines, and due to the low price of this machine compared to new thermoforming machines, now more than 350 units of disposable tableware production in Iran only with this type of tableware machine. they do
It is necessary to explain that due to the fact that new disposable tableware production machines have the ability to produce tableware that can not be produced with a semi-forming machine, so most new units produce special tableware and enter the market of tableware production with semi-forming machines in a minimum amount. Factories with semi-forming machines have maintained their market and the activity of 3 units of these units is proof of this.
On the other hand, it is necessary to explain that considering that the Iraqi and Afghan markets want low-cost disposable tableware, the tableware produced with these semi-forming machines has a good customer in Iraq, and now more than 90% of tableware exported to Iraq by production units with They are semi-forming machines.
Main specifications of semi-forming machine:
Main cylinder head: length 270 cm / diameter 90 mm
Main engine power: 30 kW
Sub-cylinder mardon: length 70 cm / diameter 40 mm
Sub-motor power: 5.5 kW
Width of head: 75 cm
Half Forming Press:
Sheet width: 45 – 70 cm
Dimensions of molding: 40 * 85
Power consumption: 45 amps
Dimensions of the device: 11 meters in length. 5/1 width. 8/1 height
Machine weight: 4.8 tons
Quetta capacity of different formats:
Dish mold: 3-4 quetas
75 ml cup mold: 12-15 Quetta
95 ml glass cup mold: 8-10 Quetta
125-cup mouth yogurt mold: 6-8 Quetta
It is necessary to explain that all kinds of custom molds are designed and manufactured by the company itself and installed on machines.
Sample PS semi-forming template
It is necessary to explain and note that among the manufacturers of the device in Iran, only 2 or 3 units have a license and exploitation license for industrial and mining structures, which Behsaz Polymer Industrial Group has been operating since 2000 under the exploitation license of the Industrial Organization.
Also, unfortunately, most advertisers on the Internet are intermediaries as manufacturers of disposable tableware and do not have any license from the Department of Industry and even choose the name of the company or brand to introduce their product is not registered in any office or organization.
Any copying of the contents of the site without including the source will be prosecuted.
We hope the above content was helpful
Behsaz Polymer Industrial Group
